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Roof Waterproofing Solutions

Roof Waterproofing Solutions for Australia

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Types of Roofs Suitable for Wolfin and Cosmofin PVC Sheet Membrane Waterproofing

Wolfin polyester PVC membrane and Cosmofin PVC membrane are two ideal waterproofing membranes when it comes to roof waterproofing. Wolfin and Cosmofin PVC membranes are specially formulated for the Australian weather, ensuring top-quality roof waterproofing solutions. Whether you are dealing with flat or exposed flat roofs across residential, commercial, or strata buildings, or innovative green roofs, our products deliver unparalleled performance. They can waterproof flat roofs as well as low-slope roofs and steep-sloped roofs where the substrate is flat.

Both of our PVC sheet membranes have been extensively used in Australia since late 1980’s and have a proven track record for the waterproofing of exposed roofs, ballasted roofs, insulated roofs and green roofs. Projex Group has supplied its star membranes not only to prestigious and award-winning projects but also to thousands of homes and apartment buildings in desperate need of a reliable and trusted waterproofing solution.

Types of Roofs

  • Flat Roof Waterproofing
  • Exposed Roof Waterproofing
  • Ballasted Roof Waterproofing
  • Insulated Roof Waterproofing
  • Circular or Curved Roof Waterproofing
  • Green Roof Waterproofing
  • Rooftop Garden Waterproofing

Wolfin and Cosmofin are versatile and suitable for many types of rooftops. They excel in addressing challenges associated with complex substrates with differing materials and movement rates, including lightweight balconies, wall floor junctions and interfaces between different areas such as pitched tiled roofs and metal deck roofs. Their compatibility with various roof construction techniques and flexibility over different substrates makes them ideal for both new construction and remedial roof waterproofing scenarios.

Compatible Roof Substrates for our Waterproofing Membranes

Wolfin and Cosmofin waterproofing roof membranes can be applied to substrates including (but not limited to): concrete, timber, steel, CFC, masonry blockwork, etc. It can also be installed over existing waterproofing membranes and damp substrates.

Concrete

Wolfin and Cosmofin have been selected by architects and engineers on countless occasions for concrete roof waterproofing installations. PVC membranes are commonly used on concrete roofs in commercial buildings and residential houses. The concrete provides a sturdy roof surface that supports the membrane, and the PVC provides excellent waterproofing properties while remaining flexible across joints and connections which helps to minimise the risk of concrete cancer and leaks in the future.

Lightweight Structure: Timber, Wood, CFC

Wolfin and Cosmofin membranes are ideal waterproofing solutions for lightweight structure roofs constructed from timber, wood, or compressed fibre cement (CFC), thanks to their exceptional flexibility and proven durability. Wolfin offers over 300% elongation, allowing it to accommodate the natural movement and deflection common in lightweight roof structures without compromising waterproofing integrity. Both membranes form a barrier that remains stable under UV exposure and thermal cycling, critical for exposed or semi-exposed roofing applications. Their compatibility with various construction materials and fittings ensures seamless integration across the roof system, delivering long-term protection with a service life exceeding 30 years.

Insulation Board

PVC roofing is often installed directly over insulation boards that are part of a roof assembly. This configuration enhances the building’s thermal performance. Common types of insulation used under PVC include polyisocyanurate (polyiso), expanded polystyrene (EPS), and extruded polystyrene (XPS).

Existing Failed Waterproofing Membranes

In the past, Wolfin has been successfully installed over existing bituminous roofing systems and on top of liquid waterproofing membranes. In some remedial cases, Wolfin or Cosmofin membranes can be installed over an existing single-ply membrane, such as an older PVC or TPO roof, assuming the existing membrane is in reasonable condition.

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Wolfin Polyester PVC Waterproofing Membrane on rooftop prior Garden installation

Overview of Suitable Finishes

Wolfin polyester PVC waterproofing membranes and Cosmofin PVC membranes are suitable for most applied finishes including: tiles, wearing slabs, pavers on pads, landscaped areas (plants, trees, grass, etc), ballast, and more.

Accommodations for Roof Features

Both waterproofing systems can accommodate roof features such as solar panels, air conditioning units, skylights, without compromising the integrity of the waterproofing system by using Cosmofin and Wolfin special accessories. Also available are the standing seams, which imitate the look of a zinc roof.

Benefits of Wolfin and Cosmofin for Roof Waterproofing

Wolfin and Cosmofin PVC waterproofing membranes offer several significant advantages that make them particularly suitable for roof applications.

These benefits stem from the material’s properties, manufacturing quality, and performance characteristics, making them a preferred choice for architects, engineers and waterproofing consultants. Here are some reasons why Wolfin and Cosmofin PVC membranes are considered the best options for roof waterproofing in Australia and worldwide.

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Durability/Longevity

Wolfin and Cosmofin are highly durable and resistant to weathering, chemicals, and UV light. This makes them an excellent choice for protecting Australian roofs that are often exposed to heavy rain and intense sunlight. Both of our PVC waterproofing systems can also resist the highly aggressive and damaging effects of salt from the coastal and harbour environments. These membranes are designed to last decades, reducing the need of frequent replacements and thus offering long-term cost savings. Here is an example out of thousands of projects where Wolfin is still working perfectly fine after 30 years!

Note: At the time of installation, the roof exhibited excessive ponding due to a fall of 1:100, which was compliant with the standards in effect at that time. Despite the presence of standing water, the waterproofing membrane demonstrated no loss of integrity or performance over time. Under current codes and best practice guidelines, a minimum fall of 1:80 is required to ensure adequate drainage. This can be achieved through the application of a graded screed or the use of tapered insulation systems, depending on project constraints and design requirements.

Flexibility

Wolfin and Cosmofin have great elongation properties and remain highly flexible throughout their lifetime, which allow them to accommodate the building’s movements and settling. This flexibility also makes them easier to install around roof penetrations like vents, pipes and drains providing a more secure fit. The flexibility of a roof waterproofing membrane is extremely important to avoid future complications.

According to independent NATA-certified testing, Wolfin achieved a Class III rating under AS4654.1 with 300% elongation at break, confirming its classification as a high-extensibility membrane. This result demonstrates that Wolfin performs at the very top of the allowable range.

Eco-Friendly

Wolfin and Cosmofin PVC waterproofing membrane are manufactured to be recyclable at the end of their lifespan, which is beneficial from an environmental perspective. Wolfin and Cosmofin products are resistant to roots (FLL Tested) and microorganisms, making them the ideal solution for green roofs or roofs exposed to such conditions.

Waterproof Integrity

The seams of Wolfin and Cosmofin membranes are heat-welded, to form a watertight bond that is stronger than the membrane itself, providing excellent waterproofing capabilities by preventing water ingress at joints.

Fully Adhered System Option

Both Wolfin and Cosmofin offer a fully adhered system option, which enhances their wind uplift resistance and overall stability on the roof. This option also reduces water tracking between the membrane and the substrate in the event of membrane damage, which significantly minimises the risk of consequential damages until the membrane is repaired.

Wolfin and Cosmofin achieve a fully bonded system in different ways. The premium Wolfin GWSK is the only self-adhesive PVC roofing membrane available in Australia, bonding directly to the substrate. Cosmofin, on the other hand, requires the use of an adhesive to fully bond the membrane to the substrate.

Strict Installation Process, Compliance and Standards

This section highlights the distinction between the installation of the premium Wolfin Polyester PVC Membrane and the Cosmofin PVC Membrane. Although both systems meet the highest industry standards, only the Wolfin installations are exclusively performed by certified Wolfin contractors under Projex’s Group strict oversight. Each Wolfin installation also undergoes a detailed inspection by Projex Group/Wolfin inspector before Projex Group issues a single point warranty covering both labour and material for 15 years.

  • Australian Standards for Roofing Waterproofing
    Wolfin and Cosmofin membranes meet the requirements set by Australian Standards for waterproofing materials AS 4654.1 – 2012. Wolfin IB and Cosmofin FGLL membranes also comply with the AS 4858 for Internal and Wet Areas. Additionally, the Wolfin system is designed to meet the AS4654.2 requirements.
  • Master Builders Best Waterproofing Practices for Roofing
    Both of our PVC waterproofing systems can be installed using the best practices recommended by Master Builders Association, ensuring that your project adheres to the highest industry standards.

All of these properties and benefits make Wolfin Polyester PVC membranes and Cosmofin PVC membranes compelling solutions for the waterproofing of roofing projects where long-term protection and durability are crucial considerations.

Roof Waterproofing Technical Information

When it comes to roof waterproofing and the application of membranes such as Wolfin and Cosmofin, it is important to adhere to the Australian Standard AS 4654.2—2012 and the requirements of the National Construction Code (NCC). It is also crucial to follow the manufacturer’s specific guidelines to ensure a durable and effective waterproofing solution for roofing projects is achieved.

Some key considerations when installing Wolfin and Cosmofin include substrate preparation, membrane placement, seaming and welding, upstands and terminations, drainage, protection, as well as quality assurance and inspection. For detailed installation procedures, contact Projex Group, which provides comprehensive guidance tailored to Wolfin and Cosmofin waterproofing sheet membrane systems. 

You can also access the Wolfin and Cosmofin specification documents here: 

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Here are four typical Wolfin roof detail drawings applicable. The same installation techniques apply for Cosmofin. Please contact our team if you need a customised roof waterproofing system design.

Why does the Wolfin warranty stand out from the competition?

Wolfin comes with Australia’s Only Single Point Waterproofing Warranty Covering both Workmanship and Material!

While waterproofing typically represents just 2% of a building’s construction cost, it is responsible for up to 98% of post-construction failures. Based on our extensive industry experience, and consistent with insights shared by other waterproofing consultants, over 70% of these failures are not due to product defects, but rather to inadequate design and poor installation.

This reinforces the importance of selecting a system backed by true accountability.

Projex Group’s exclusive 15-year single-point warranty, covering both workmanship and membrane, offers unmatched assurance, peace of mind, and long-term risk mitigation. For architects, engineers, builders, and building owners committed to durable performance and reliability, Wolfin (backed by this level of protection) is the trusted choice when failure is not an option.

Many licensed Wolfin contractors, who have worked alongside Projex Group for years, have helped us set the benchmark in the industry, pushing the boundaries of excellence in waterproofing. They can all testify that in the rare event that an issue arises, Projex Group always stands by the warranty and is well-known for responding promptly and professionally even years after the installation.

If you have any question regarding the exclusive Wolfin warranty, contact Projex Group today!

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Single Point Warranty

Wolfin comes with a single point warranty that covers both materials and labour for 15 years (extended warranty available). This warranty is directly issued by Projex Group, not the contractors. This eliminates the common industry issue where responsibilities are divided between the material supplier and the installer, leading to potential disputes. The single point warranty ensures that any issues are handled by Projex Group, providing a streamlined and reliable service experience for the client​.

Comprehensive Inspection and Quality Assurance

Every Wolfin membrane installation is inspected and signed off by Wolfin Membranes Australia. This rigorous inspection process ensures that the installation meets the highest standards and specifications, reducing the likelihood of future problems​.

Licensed Applicators

Only licensed, experienced and accredited Wolfin applicators are allowed to install the Wolfin membrane system. This ensures that the installers are well-trained and adhere to strict installation protocols, which enhances the reliability and longevity of the waterproofing system​.

Track Record and Proven Performance

Wolfin membranes have a proven track record of over 63 years in various challenging environments globally. It has been used in Australia since the late 1980’s. The longevity and performance of the membrane in diverse conditions add to the reliability and trust in the system​.

These unique aspects of the Wolfin warranty contribute to a more reliable and customer-focused waterproofing solution.

Benefits for Professionals Using Wolfin and Cosmofin

Engineers, Architects, Building Consultants, Strata Managers and other industry professionals benefit from choosing to work with Projex Group and their premium products Wolfin & Cosmofin. Our technical team love to be involved at the early stage to provide the best possible custom solutions for any challenging situations.

When specifying a roof waterproofing system, professionals need solutions that are compliant, durable, and backed by expert support. Wolfin and Cosmofin membranes provide these advantages, ensuring that projects meet the highest industry standards while delivering long-term performance.

Wolfin and Cosmofin have been specified for prestigious commercial, industrial, and residential projects across Australia. Architects, engineers, and waterproofing consultants rely on these membranes to deliver long-term protection, structural integrity, and compliance with strict regulations. Here are a few reasons why Wolfin and/or Cosmofin, should be your first choice of membrane when it comes to roof waterproofing

  • Strict Compliance with Australian Standards & NCC
    Designed to meet AS4654.1 & AS4654.2, ensuring adherence to Australian waterproofing regulations and best industry practices.
  • Proven Long-Term Durability
    In Australia since 1989, Wolfin has demonstrated outstanding performance in extreme conditions, from coastal environments to high-rise applications.
  • Expert Installation by Licensed Applicators
    Wolfin must be installed by accredited professionals, ensuring quality workmanship that meets strict guidelines.
  • Thorough Quality Assurance Inspections
  • Every Wolfin installation is independently inspected and signed off by Projex Group on behalf of Wolfin Membrane Australia, ensuring the highest standard of waterproofing integrity.
  • Single-Point Warranty for Wolfin Installations
    Projex Group offers Australia’s only waterproofing warranty covering both materials and workmanship for 15 years—backed by the manufacturer.
  • Versatile for Complex Projects
    Wolfin and Cosmofin are adaptable for a wide range of roof types, including flat roofs, green roofs, insulated and ballasted roofs, making them ideal for new builds and remedial projects.

For technical support, project specifications, or assistance with product selection, contact Projex Group.

Why is roof waterproofing so important? and why choosing the right waterproofing system matters?

Waterproofing your roof is crucial to protect your home or building from various types of water damage. Water leaks can cause immediate issues but over time, persistent roof leaks can lead to significant structural damage. 

Waterproofing helps maintain the structural integrity of the building and also contributes to better insulation and energy efficiency.  A well-waterproofed roof significantly increases the lifespan of the roof itself and can enhance the overall value of the property.

Overall, the cost of roof waterproofing is an investment towards maintaining your property safety, functionality, and value. Choosing our PVC membranes (Wolfin or Cosmofin) to waterproof your roof can help avoid costly repairs and replacements in the future.

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